Thursday, July 28, 2011

Types of Plastics and Guidelines for Selecting Steel for the Cavity


 When the steel material for the cavity is selected depending on the type of plastic resin and the functions expected of the molded product.
 If the selection of the steel is not appropriate, it may not be possible to polish the fined surface into a fine surface, or corrosion may progress during the molding, or the wearing out may occur at a fast rate.
 The table below shows the major types of plastic resins or the guidelines for selecting the recommendation of steel.

Plastic
resin
Example
of molded
product
Characte-
ristics
expected
of the plastic resin
Characte-ristics
expected
of the steel
Recommend-
ed type of steel
Thermo- Plastic Resin
PP
ABS
Bumpers
OA chassis
Shock
resistance
Surface gloss
S50C
SCM440
PS
PMMA
ABS
Lighting fixtures
General goods
Containers for
cosmetics
Design
flexibility
Surface gloss
Mirror
finishing
SKD61
Pre-
hardened steel
POM
PA
Gear wheels
Bearings
Abrasion
resistance
Abrasion resistance
SKD61
Pre-
hardened steel
PC
PMMA
Lenses
Light guides
Transparency
Optical transmittivity
Mirror
finishing
SUS420J2
Precipitation hardened steel
PC
PMMA
CDs
DVDs
Optical transmittivity
Optical birefringence characteristics
Mirror
finishing
Corrosion resistance
SUS420J2
PVC
Rainwater
pipes
Flaming
resistance
Corrosion resistance
SUS
Fire resistant ABS
TV cabinets
Consumer electronics components
Flaming
resistance
Corrosion resistance
SUS420J2
Pre-
hardened steel
PBT-GF
PA-GF
Camera chassis
Electrical components
Durability
Abrasion resistance
Pre-
hardened steel
SKD11
PA with magnetic powder added
Printer rollers
Sensor
components
Formability
Electrical characteristics
Non-
magnetic characte-ristics
Abrasion resistance
Non-
magnetic steel
Mg
Forming
PC chassis
Mobile
phone
chassis
Durability
Light weight
Heat resistance
Abrasion resistance
Non-
magnetic steel
Thermo-
Set Resin
Phenol
resin
Melamine resin
Kitchen utensils
Ash trays
Heat
resistance
Abrasion resistance
Pre-
hardened steel
SKD11
Phenol
resin
Un-saturated polyester
Switches
Connectors
Heat resistance
Flaming
resistance
Abrasion resistance
Corrosion resistance
SUS420J2
SKD11
Epoxy resin
IC sealing
Transistors
Electrical
insulation
Abrasion resistance
Corrosion resistance
SUS420J2
SKD11

1 comment: